600×600三层柱式平板硫化机
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- 600×600三层柱式平板硫化机要
此次设计的是600×600三层柱式平板硫化机，对600×600三层柱式平板硫化机的相关零件进行了设计计算和校核。并在论文中简单介绍了硫化机的工作原理、优点、作用、发展方向、及国内外发展前景。硫化机常用于为提供橡胶模型制品，胶带，胶版等制品硫化过程中所需要的压力和热量。在塑料的压制机，其工作原理和橡胶平板硫化机基本相同。
大型平板硫化机的现状,由于大宽度、巨型输送带的发展，促进了大型平板硫化机的开发。国内益阳橡胶机械厂1983年自行设计，制造了具有中国特色的55MN/2300X8000X1框式平板硫化机。呼和浩特市橡塑机械厂制造了55MN/3250X8750X2和23.4MN的1200X8500X2双层框式平板硫化机。德国Siempelkamp公司专业制造大型框式平板硫化机。供应世界各国的钢丝绳运输带和普通输送带成型和硫化专用生产线80多套，该公司1978年为德国凤凰公司建成了3200X12600mm钢丝绳生产线。
近年来，通过与世界轮胎巨头的合作与交流，我国硫化机在精度、可靠性、稳定性等方面均有了质的飞跃，已达到世界先进水平。目前，国产硫化机可完全取代进口产品，不仅包揽了我国新建轮胎厂所需的所有硫化机，而且还大量出口日本、法国等发达国家。出口型号包括机械式和液压式等10多个规格
关键字： 平板硫化机; 橡胶制品; 工作原理;
Abstract
This design is 600 x 600 three layer column plate vulcanizing machine, three layers of 600 x 600 column plate vulcanizing machine related parts in the design and calculation and checking. And vulcanizing machine was introduced in the paper the working principle, advantage, function, develodevelopment direction and development prospects at home and abroad. Vulcanizing machine is often used to provide model products, rubber tape, offset and other products needed in the process of vulcanization pressure and heat. In the plastic crushing machine, its working principle and rubber vulcanizing machine is basically the same.
The present situation of the large plate vulcanizing machine Due to the development of big width, giant belt, promoted the development of large plate vulcanizing machine. Domestic rubber machinery factory in 1983 to design, manufacture with Chinese characteristics of 55 mm / 2300 x8000x1 frame plate vulcanizing machine. Hohhot rubber and plastic machinery factory has made 55 MN / 3250 x8750x2 and 23.4 MN 1200 x8500x2 double frame plate vulcanizing machine. German Siempelkamp company specialized in manufacturing large frame plate vulcanizing machine. Supply wire rope around the world and ordinary conveyor belt conveyor belt forming and vulcanization dedicated more than 80 sets of production line, the company in 1978 for the German phoenix company built the 3200 x12600mm wire rope production line.
In recent years, through the cooperation and exchanges with the world giant tires, vulcanizing machine in our country in terms of accuracy, reliability, stability has a qualitative leap, has reached the world advanced level. At present, the domestic vulcanizing machine can completely replace the imported products, not only do the new type plant in our country all the vulcanizing machine, but also exported to Japan, France and other developed countries. Export models including mechanical and hydraulic, such as more than 10 specifications .
Key words: plate vulcanizing; machine working; principle of the rubber products;
目 录
第一章 引言 1
1.1平板硫化机 1
1.2平板硫化机的工作原理 1
1.3平板硫化机的类型 1
1.4平板硫化机的优点 2
第二章 主要零部件的设计与校核 2
2.1 柱塞 3
2.1.1柱塞介绍及结构形式 3
2.1.2柱塞的结构尺寸及强度计算 3
2.2 工作缸 5
2.2.1工作缸的材料选择 5
2.3 密封装置 7
2.3.1对密封装置的要求 8
2.3.2密封件 8
2.3.3密封装置法兰的相关计算 8
2.4热板 12
2.4.1结构与材料 12
2.4.2电加热原件 13
2.5 可动平台 14
2.5.1结构 14
2.5.2材料 14
2.5.3平台负载荷及弯矩受力情况 15
2.5.4可动平台强度校核 16
2.6 立柱与螺母 18
2.6.1 立柱 18
2.6.2 结构与材料 18
2.6.3 立柱计算 18
2.6.4 螺母 20
2.7 上横梁 20
2.7.1材料的选取 20
2.7.2受力分析 20
2.7.3上横梁弯矩及弯曲应力的计算 21
2.8 底座 24
参考文献 30
致谢 31...
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